The Pros Of Using Extra Long End Mills For Your Machining Projects
Are you a DIYer or professional in need of improving your machining skills? If you have, then end mills are probably something familiar to your projects. Having said that, have you explored the domain of extra long end mills? Benefits of using these tools and where does it fit best in your development toolkit.
These tools are called extra-long end mills available in all sizes, but as an ordinary end mill.helper These feature a tapered design to get deeper into materials and longer shank lengths, which makes them great at milling deep pockets or channels. Given the variety of manufacturers, these tools can vary in length from Augusta to as long or even longer than 30 inches.
Improved Reach: The outstanding feature of extra long end mills is its ability to reach deep into materials, which makes it easier for working on complex parts or getting in very difficult and hard-to-reach areas without consideration about tool deflection.
Increased Stability: By giving these tools a longer shank and flute length, this added support minimizes the chances of deflection or bending. This extra stiffness means better accuracy, both via precision and integration, which leads to a higher quality result.
There are many cost-effective solutions: Extra long end mills, however they are larger than the standard range of traditional ball and nose cutters. They provide long reach to eliminate the necessity of multiple tools for different depth machining and conserve your tool box space and resources.
In general, extra long end mills have a pronounced safety concern due to their elongated form however extended reach cutting tools manufacturers are beginningto address these factors. One of the impressive things about lubricated tool features is that it helps reduce heat and friction in this part significantly which reduces sparking saving them from either getting damaged. It also can be coated with a hard material to improve wear protection and extend the life of the tool. These safety features, when combined with the greater rigidity discussed earlier, make extra long end mills more difficult to break than ever before.
Understanding The Different Uses Of Extra Long End Mills
Extra Long End Mills have some characteristics that make them ideal for a variety of applications including the extended reach, increased rigidity and safety features. Here are a few examples:
Deep Hole DrillingThe name says it all as extra long end mills work for drilling deep holes in materials without stopping or requiring tool changes.
Complex Pocket Milling - You can use this tool to better make cuts deep in narrow, difficult-to-reach areas where other tools will have a hard time reaching.
Balancing Large Components - In addition to being a tool balancer, balancing large components means that when working on massive parts you must maneuver around the part or over it with certain tools in order to deliver them where they are needed. Longer than average end mills come into their own for boring deep holes or milling pockets in larger parts, as they extend beyond the tool holder to reach areas that would be un-machinable otherwise.
Now that you have learned about the fascinating features and benefits of extra long end mills for your machining needs, here are some important tips to remember while using them.
Know Your Size: Select the Correct end mill size for the material being worked to Avoid Breakage or Demotion during drilling/milling.
Speed Control- Make sure you are running the end mill at feed and speed settings specific for your material to prevent damage of either tool or workpiece that might result in failed parts.
Correct Placement of the Equipment:Always make sure that your equipment is perfectly placed, in order to prevent any accidental damage or injuries during machining operations.
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Changzhou Oucheng Precision Tools Co.,Ltd. is a professional enterprise engaged in the design,manufacturing,and sales of hard alloy cutting tools. In recent years,our company has successively introduced advanced CNC machine tools such as Swiss TTB and German WALTER,as well as internationally renowned tool inspection instruments such as German ZOLLER,American PARLEC,and PG1000.
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